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May, 2016 | Leanhill

Free Competency Matrix – increase efficiency based on employees’ intentions.

Implementation of Lean at workstations usually starts with optimizing the overall workplace organization, maintenance of the tools and machines available to the workers, changing the way activities are performed, and joining positions. This delivers spectacular results. However, very often we skip the worker as a person, who also has professional desires and ambitions. Even the best set process handled by an unmotivated worker won’t provide optimum results. Is Adam Nawałka more familiar with tactics, techniques and physical preparation than Waldemar Fornalik [...]


„5 Whys?” – case study within mining industry.

The plant processing aggregates sought opportunities to reduce manufacturing costs. This was carried out for the following analysis. Stage 1 After analysis (P&L analysis, value stream map, process map, Pareto principle), the areas with the largest shares in the operating costs were identified: Stage 2 The first area that was subjected to observation was energy costs, identified in Stage 1 as the highest costs to the plant. The following chart presents the distribution of energy costs: Stage 3 In the subsequent stage, current levels of [...]